When Should You Choose Mitsubishi Servo Drive Repair Instead of Replac

In the modern industrial landscape, machine downtime adversely affects production and profits. When a machine part suddenly stops working, companies should immediately consider replacing the faulty part. Choosing to buy a new unit is not always the solution. If your equipment consists of servo systems, a professional Mitsubishi servo drive repair service can help you save a lot of money, thereby reducing downtime.

At Omram Servo & Control Services, we believe that every minute counts. However, it might seem easier to replace a failing drive. It can be more practical and economical to repair the current drive.

Why Mitsubishi Servo Drive Repair Makes Sense

In the event of failure in the automation system, businesses must consider both the short and long-term implications. With a professional Mitsubishi servo drive repair, you can easily operate existing equipment without investing in new equipment.

Choosing to repair a servo drive is not just a temporary solution. A proper repair at the component level will be able to restore the unit back to its optimal condition. In most cases, the repaired drive functions as well as a new one.

The other advantage of repair is that the techs can determine the exact cause of the failure. Industrial equipment is subject to heat, humidity, power fluctuations, and dust. At Omram Servo & Control Services, our engineers carefully examine each unit to determine the cause of the problem. It can be a broken capacitor, a faulty cooling fan, or a circuit failure.

Consider the Age of Your Equipment

When it comes to choosing between repair and replacement, the age of your machinery is significant. There are three types of automation equipment:

• Active products that are still being manufactured.
• Aging products nearing the end of their lifecycle.
• Obsolete products that are no longer in production.

Older Mitsubishi models, like the MelServo MR-J2S and MR-E, are still used at many factories. It is hard to find brand-new replacements for these units. It is also expensive as they are no longer being manufactured by the brand.

In such cases, repairs may be the best option. If any part of the drive requires replacement, you can perform the task without having to buy any expensive replacement parts. This is possible if you hire experienced technicians.

Avoid Expensive System Upgrades

Upgrading an old servo drive will create more problems. New drives might have different dimensions, communication methods, or wiring requirements. Thus, replacing one drive can be a larger project.

You may also need to pay for:

• Control panel rewiring.
• PLC updates or reprogramming.
• A new motor or a Mitsubishi Servo Motor Repair to ensure compatibility.

You can repair the drive and preserve your current setup. This helps you get rid of unexpected expenses.

Repair Costs vs. Replacement Costs

The general rule in the automation industry is to repair. If the repair cost is less than 50% to 60% of replacement, then repair is more likely to be the preferred option.

Lower Costs

The cost of a professional repair will be less than buying a new servo drive, especially if it is a high-power model.

No Hidden Expenses

Usually, an existing hard drive can be replaced without changes. New wiring, programming or changes in the panel might be necessary in order to replace a unit, thereby increasing the overall cost of replacement.

Faster Turnaround

Repair companies offer a specific timeframe. Whereas a new unit takes longer to manufacture and ship.

Environmentally Friendly

Repairing existing equipment reduces e-waste, thereby preventing the use of resources in landfills.

During the process of repair, the technicians replace only the faulty parts. They keep the expensive power section and housing intact. This is beneficial for the business. It helps businesses control their maintenance cost and enhance the longevity of their equipment.

Don't Forget About the Motor

A servo system consists of various connected parts. The common mistake is to assume that the problem lies only with the drive.

In most cases, the problem usually starts with the drive.

Overload, overcurrent or ground fault alarms often indicates problem with the motor insulation or a contaminated encoder.

If you choose to install a new drive without checking the motor first, it can be dangerous. A faulty motor causes failure to the replacement drive.

Due to this, a complete repair strategy must include inspection of the drive and the motor.

Mitsubishi servo motor repair, combined with a quality motor drive service test, ensures that the motor operates smoothly after reinstallation.

Why Choose Omram Servo & Control Services?

The success of an industrial repair depends on the experience of the repair company. Omram Servo & Control Services does more than basic repairs.

Our repair process entails:

Complete Cleaning

Under this, we remove dust, grease, and particles that might result in electrical issues.

Preventive Component Replacement

We replace parts like cooling fans or capacitors which are still operational, but are undergoing significant wear.

Firmware and Parameter Checks

We test software and settings to ensure proper communication of the unit with your system.

Our detailed testing, quality repair, and guaranteed warranties provide you with a safer alternative. This saves investment in the process of replacement.

Final Thoughts

It can be difficult to make a choice between repair and replacement. If your equipment is a part of an older system, or if you need to reduce the maintenance costs, or when the unit needs to be modified to replace it, it is advisable to invest in professional Mitsubishi servo drive repair.

With the right repair service, your drive can operate smoothly for years. This saves money and reduces downtime.

If your equipment undergoes failure, you can get in touch with Omram Servo & Control Services. We help restore your servo system to an optimal condition with our reliable Mitsubishi servo motor repair services.

Frequently Asked Questions (FAQ)

1. How long does a typical Mitsubishi Servo Drive Repair take?

Most of the repairs are done within 3-5 business days, depending on the damage and parts availability. With a large number of components in stock, we can strive towards reducing downtime.

2. Can you repair older Mitsubishi servo drives?

Yes. We repair older series like MR-J2S, MR-J3, and MR-E regularly. This allows us to ensure that businesses don't incur unnecessary costs associated with upgrading.

3. How do I know if I need a Mitsubishi Servo Motor Repair or a drive repair?

Drive error codes are usually associated with motor problems. Our technicians test both components to determine the root cause of the issue.

4. Are repaired servo drives reliable?

Yes. We replace worn components and fully test every repaired unit to ensure reliable performance.

Yes. We ensure reliable performance by fully testing all the repaired units. Also, we replace the worn parts.

5. What are the signs of a failing servo drive?

The most common signs are fault codes, excessive heat, abnormal noises, positioning errors, and irregular motor motion. With early diagnosis, you can easily get rid of expensive downtime.